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ROLL FORMING SYSTEMS

We engineer the roll forming line for the section you make.

TEKFAB designs the system around your profile, throughput and the floor it lives on.

25 YEARS

ENGINEERING ROLL FORMING LINES — SINCE 2001

+150

MANUFACTURERS ACROSS NORTH AMERICA

FACILITIES - USA

OREGON / TENNESSEE / OHIO

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NEWS & UPDATES

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THE PRINCIPLE

Custom roll forming, designed to your specification.

We evaluate your cross section, size the mill, determine the number of passes, and analyze punching and cutting requirements throughout your gauge mix.

INDUSTRIES

Industries
We Serve

Engineered for each sector's production demands, from building products to custom designed shapes.

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Electrical Support Systems

Cable Trays · Heavy Gauge · High-Cycle

Strut channel, PV mounting rails, ground posts, and module frames

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Building & Construction

Steel Framing · Structural Profiles · Accessories

Stud, track, and accessories inside the building

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Racking & Storage

Step Beam Racking · Upright Columns

Heavy Shelving

Pallet rack beams, uprights, and industrial shelving

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Automotive & Transportation

Chassis Rails · Structural Components · High-Strength Profiles

Welded tube and open structural sections for automotive body, heavy truck, trailer, and rail

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Energy & Solar

Solar Racking · Mounting Rails

Structural Supports

Mechanical, electrical, and plumbing support: strut channel, cable tray

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Aluminum Processing

Mill · anodized

pre-finished extrusion stock

Engineered custom profiles with thread-and-tap, mitering, cutting, sawing, and punching capabilities.

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Custom Roll Forming

Custom Profiles · Steel Furniture

Industrial Cells

Engineered custom profiles for contract roll formers, print-specific applications, and variable sizes and thicknesses.

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- American Industrial Engineering

Custom Roll Forming
& Metal Forming Systems

Engineered, built, and delivered in-house — no outsourcing, no compromise.
Talk to an Engineer

In-House Engineering

Every system designed by TEKFAB engineers. Full process control from spec to commissioning.

Complete System Delivery

Full integration, installation and commissioning. Not a machine — a production system.

Built for High Volume

Engineered for industrial production — repeatability, throughput and uptime.

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US Patent 11,325,172

Servo-Controlled Gauging

HMI recipe menu. Auto Gauge servos allow you to set the roll gap for desired material thickness in under one minute, no shimming, absolute location.

US Patent 11,318,546

ACCU-RACK™

Accelerator system to move heavy payloads at high speeds and hold extremely tight tolerances.

Patent pending

AntiFlare™ System

Pre-Flare Device and sensor-controlled pivoting fixture. One degree or less of residual flare at production speed.

Included on every system

TEKConnect™

Remote screen viewing, PLC access, recipe push, and diagnostics from our shop to yours.

TEKFAB Technologies

Roll forming Lines

Some of our signature lines.

The flagship pair: heavy gauge structural and strut channel. Both engineered around your section, both built for production, both running on TEKFAB engineering and patents.

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Patented Servo-Controlled Gauging

Heavy Gauge Structural Line

This line runs multiple material gauges.  The TEKFAB servo-controlled auto gauging allows you to change roll clearance from min. to max. and anything in between without physically moving any rolls.  The Cam-Operated Adjustment makes the mill easy to use and helps prevent operator misuse. The TEKFAB design also includes a built-in breakaway feature that deflects under unsafe rather than having breakaway bolts.  This feature is designed to accommodate material thicknesses up to twice the specified gauge.

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Patented ACCU-RACK™

High Speed Strut Roll Forming Line

Post-punch closed-loop ACCU-RACK keeps hole tolerance tight at 250 FPM while pre-punch lines stretch their holes during forming. No loop table required, so the line lives on a shorter footprint. Compact press design gives die sharpening intervals five times longer than competing flying press systems, even on 24/7 floors.

why TEKFAB

Built for production. Engineered to last.

Our flagship product lines: Heavy Gauge Structural and Strut Channel. Both engineered around your section, both built for production, both running on TEKFAB engineering and patents.

Engineering depth

Founded on a commitment to engineering depth and practical machine design. Every line is engineered for the specific application.

Made in the USA

Designed and built in Oregon, Tennessee, and Ohio. Pre-shipment buyoff at TEKFAB before delivery. Replacement parts and service from our own shops.

Service for the life of the line

TEKConnect remote support included on every system. One year warranty on manufactured parts, 90 days on wear items. Electronic operator, service, and parts manuals are included.

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